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SW+ Project Build - Stage 6 The Transmit Mixer and Driver

Build instructions by Paul M0BMN

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Stage 6 The Transmit Mixer and Driver

Well we have built the RX stage and if like me you have wired up the board so you could use it as a RX you now need to take off all those wires so we have just a PCB left. If you didn't wire up the board to power. phones and antenna then that's great your ready to go!

lets get the parts we need for this stage sorted

Resistors

R19 1K Ohm Brown- Black- Red
R20 22K Ohm Red- Red- Orange
R21 10K Ohm Brown- Black- Orange
R22 10K Ohm as above
R23 22K Ohm Red- Red- Orange
R24 500 Ohm Blue Small Trim pot 3 legs
R25 2.2K Ohm Red- Red- Red
R26 470 Ohm Yellow- Violet- Brown
R27 10 Ohm Brown- Black- Black
R28 51 Ohm Green- Brown- Black

Then The Capacitors

C28 68pf Ceramic Disk marked '68J' or '68'
C29 220pf Ceramic Disk marked '221J' or '221'
C30 330pf Ceramic Disk marked '331J' or '331'
C31 470pf Ceramic Disk marked '471J' or '471'
C32 330pf Ceramic Disk marked '331J' or '331'
C33 0.01uF Ceramic Disk marked '103M' or '103'
C34 0.01uF as above
C108 0.01uF as above
C109 0.01uF as above
C110 3.3uF Elec Cap marked 3.3uF 50V
C111 0.01uf Ceramic Disk marked '103M' or '103'
C114 0.1uF Small Yellow Pillow Type Marked '104'

and the semiconductors

D11 7.5V Zen In the bag with the wire you will find 2 diodes, One 7.5v
Q3 2N3906 marked with its number
Q4 2N4401 marked with its number
Q5 2N4401 marked with its number
U5 NE612 marked with its number

Inductors

RFC2 6.8uH In Bag with Zen Diodes Blue-Grey-Gold-Gold
T2 10.7MHz IF Transformer Metal can with 5 pins and a large green slug
T3 10.7MHz IF Transformer Metal can with 5 pins and a large green slug
T4 See Note Another wind it yourself coil its easy (see below)

And finally that last Crystal (see i told you we would use it!) marked ECS V 8.00-S

Right Lets get on with it.

First the easy bit the resistors

Photograph of PCB with transmit mixer and driver resistors fitted

Here are all the resistors fitted

Now move onto the caps, another easy job

Photograph of PCB with transmit mixer and driver capacitors fitted

The only couple of points for you about this part is:

Make sure you fit C110 the right way round , the long lead goes into the hole on the board with a small + by it.

Also you may wonder where the hell does C109 go! well its not marked (or C108 ) on the silk screen or on Dave's instruction on page13. if you look on page 9 you will see a nice big layout drawing that shows where to fit it, C108 is just above C10 and C109 is just above C108 and to the left of U5.

Now The semiconductors

Don't forget to fit a socket now for U5

Photograph of PCB with U5 IC socket fitted

make sure you fit the right transistor in the right place, and don't mix the zenner diode with the other diodes in the kit
also make sure you fit D11 the right way round

Close up photograph of D11 fitted to the PCB

Ok well done things are getting a bit tighter now don't you think? nearly done.

Now fit the inductors RFC2 , T2 & T3

While we have the soldering iron out fit the Crystal Y5 too.

right now about that Toroid T4, its easy to wind, easier than that VFO coil you did.

Make sure you use the gray core for this one and the instructions say cut four inch of wire to wind it,
now if you have any wire left from when you wound the VFO coil use that , the thicker wire and use about 6inchs ,if you have a little longer length than that fine use it , wind 8 turns and strip and tin the ends, it should look like mine below.

Photograph of T4 with 8 turns of wire wound and tinned

Now fit T4 as we did for the VFO coil BUT DONT CUT THE LEADS OFF YET

This is a transformer, so we have wound the Primary side only , we now need to wire the secondary side (that's easy)

Follow the instructions on page13, here are a few pictures of how i did mine

Close up photograph of T4 fitted to PCB with one side of secondary fitted

Second close up photograph of T4 fitted to PCB with one side of secondary fitted

Close up photograph of T4 fitted to PCB with second side of secondary cut to length

Close up photograph of T4 fitted to PCB with second side of secondary fitted

If your all done now trim the leads for T4

Well done that was the hardest part of the kit only a little bit more to do before we finish

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